Cutting mills are suitable for the grinding of soft, medium-hard, tough, elastic, fibrous, and heterogeneous mixes of products. Thanks to the powerful 3 kW drive with high torque and RES technology, the Cutting Mill SM 300 excels especially in the tough jobs where other cutting mills fail. This mill allows for perfect adaptation to application requirements by variable speed from 100 to 3,000 min-1. A range of bottom sieves with aperture sizes from 0.25 - 20 mm is available, ensuring a defined final fineness.
"It is a very robust mill that allows us to homogenize samples with a very uniform particle size according to the sieve used and very easy to use. Since it is a very robust equipment, as it is made to last, definitely I would recommend."
Jonatan Racancoj
Cempro-Proverde
"This mill is the work horse of the department. It can handle almost everything you want to put through it. Easy to take apart and clean. I have worked with other mills in the past and this one is by far the best."
Jason Roys
Covance
"Before our acquisition of the SM 300, we were using a VitaMix to convert structured components into powder. Of course, that took ages for larger batches of material. Now, with the mill, we are able to save on time and energy. It is a must purchase for any business that needs to cut, powder, mill, eviscerate, or otherwise reduce large particles in any way."
Major Hillmann
Epiceutical Labs
An additional flywheel mass accounts for a very high torque which enables the SM 300 to grind many materials to analytical fineness in only one working run (RES Technology, see graphic on the right). The extra peak power derived from the flywheel mass is used to overcome potential blockages, even when grinding particularly tough materials. Additionally, the RES technology enables quick sample feeding.
The diagram shows the torque (green) and the power (blue) of the drive as well as the temporarily achievable peak power (red) against the speed. The peak power increases over the entire speed range. That means, the higher the speed, the more power is temporarily available for the cutting events.
Ideal for light & heat-sensitive materials
Instead of the gravity outlet, an optionally available cyclone separator can be connected to the SM 300. The use of the cyclone is advantageous, for example, for light and heat-sensitive samples.
The SM 300 is equipped with double acting cutting bars which substantially increase the number and effectiveness of the cutting events. The parallel section rotor, for example, generates 18 cutting events per rotation.
Operation of the SM 300 is exceptionally simple and safe. The push-fit rotor and bottom sieves can be easily removed without tools. A safety switch prevents the mill from being started with the door open. An electronic safety check ensures that the door cannot be opened when the motor is running.
The hopper can be folded back to get full access to the grinding chamber which, in combination with the smooth surfaces, greatly facilitates cleaning the mill. So does the design of the bottom sieves which reduces trapping of sample pieces to a minimum.
Reduction of the speed leads to a decreased fine fraction of the sample and to more particles within the desired size range. Especially for this type of application, the lowest speed of the SM 300 was reduced to 100 min-1. This is also beneficial for grinding heat-sensitive materials: reduced speed results in less energy input, preventing the sample from getting too warm during the process.
За приложения като дребномащабно производство на храни или козметика, SM 300 се предлага във версия 316L FoodGrade от неръждаема стомана. Снабден е с бункер с дълъг запас за лесно подаване на материали като канабис. Всички части, които са в контакт с пробата (шлифовъчна камера, бункер, ротор с паралелна секция, долно сито, изход за проба и незадължителен циклон с 30 л съд) са направени от 316L в тази конфигурация. За рязане на твърди и компактни проби се препоръчва използването на опционален ротор 316L с остриета от неръждаема стомана 1.4122.
A parallel section rotor, a 6-disc rotor and a V-rotor are available in stainless or heavy-metal-free steel for optimum adaptation to sample properties.
The SM 300 can be equipped either with the universal hopper, which is suitable for most samples, or the long-stock hopper which is specially designed for long samples.
The bottom sieves with trapezoid or square holes are made of stainless steel or heavy-metal-free steel.
RETSCH cutting mills are suitable for a vast range of applications. Typical materials include PET preforms, aluminium slag, animal feed, bones, cables, cardboard, electronic components, feed pellets, foils, food, leather, lignite, material mixtures, non-ferrous metals, paper, pharmaceutical products, plant materials, plastic toys, plastics, polymers, refuse derived fuels, resins, rubber, spices, straw, textiles, waste, wood, etc.
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To find the best solution for your sample preparation task, visit our application database.
Torrefaction is a thermochemical process carried out in the absence of oxygen to cause the partial decomposition of biomass. Water and volatiles are released from the biomass to leave a solid, dry material known as bio-coal. For some applications, bio coal can be used to replace traditional fossil fuels, thus helping to reduce CO2 emissions.
In this video, both RETSCH cutting mill SM 300 and the CARBOLITE GERO rotating tube furnace TSR have been used as a part of a torrefaction process to create bio-coal fuel.
The Verder Scientific companies provide solutions to support your process every step of the way, from sample preparation and analysis, to heat treatment, and more.
Our instruments are recognized as the benchmark tools for a wide range of application fields in science and research. This is reflected by the extensive citations in scientific publications. Feel free to download and share the articles provided below.
| Приложения | намаляване на размера посредством рязане |
| Област на приложение | биология, медицина / фармация, околна среда / рециклиране, селско стопанство, техника / електроника, химия / пластмаси, храни |
| Материали | мек, средно твърди, жилави, еластични, влакнести |
| Принцип на смилане | срязване |
| Максимален размер на захранващият продукт | < 60 x 80 мм |
| Големина след смилане* | 0.25 - 20 мм |
| Скорост при 50 Херца (60 Херца) | 100 - 3000 min-1 |
| Периферна скорост на ротора | 4.7 - 20.3 м/с |
| Диаметър на ротора | 129.5 мм |
| Тип на ротора | parallel section rotor / 6-disc rotor / V-rotor |
| Видове бункери | универсален, удължен |
| Материал на смилащите части | неръждаема стомана, стомана за смилане без присъствие на тежки метали, волфрамов карбид |
| Форма и размери отворите на ситата | трапецовидни отвори 0.25 / 0.50 / 0.75 / 1.00 / 1.50 мм квадратни отвори 2.00 / 4.00 / 6.00 / 8.00 / 10.00 / 20.00 мм |
| Колектори / обеми | collecting receptacle 5 l / optional: 30 l collecting unit 0.25 / 0.5 l cyclone-suction combination (0.25 l - 30 l) |
| Задвижване | Трифазен асинхронен мотор с честотен преобразувател |
| Мощност на двигателя | 3 кВ ~ 28.5 kg |
| Данни за електрозахранването | различни напрежения |
| Захранване | еднофазово |
| Моторна спирачка | да |
| Защита | IP 20 |
| Размери затворена | 576 (1080 отворен) x 1677 x 750 мм (с базова рамка и универсален бункер) |
| Нетно тегло | ~ 160 кг |
| Стандарти | CE |
Намаляването размера на частиците в режещата мелница SM 300 се извършва с помощта на силите на срязване. Пробата се смила между ножовете на ротора и неподвижните двойно-действащи ножове на статора. В 6-дисковият ротор са инсталирани спирално последователно твърди пластини с режещи накрайници. Ножовете на паралелния ротор са по-мощни и раздробяват пробата с усилен режещ ефект. Допълнителната маса на маховика (RES technology) позволява постигането на изключителна производителност. Благодарение на вариативната скорост от 100 до 3,000 об./мин. SM 300 може да се използва за много и различни приложения.
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